BladeSynth: A High-Quality Rendering-Based Synthetic Dataset for Aero Engine Blade Defect Inspection.

Journal: Scientific data
Published Date:

Abstract

The integration of artificial intelligence in industry is crucial for realizing Industry 4.0; however, the lack of industrial datasets remains a significant challenge. While several generative AI methods have been proposed to create synthetic data, these approaches are often inefficient and require a large volume of training data to function effectively. In this study, we utilize a physics-based rendering procedure to generate a synthetic dataset of aeroengine blades. This dataset is then used to train a defect inspection model, thereby addressing data scarcity and enhancing defect detection accuracy in industrial applications. The dataset generation process begins with preparing Computer-Aided Design (CAD) models and material textures, then constructing a realistic inspection scene incorporating domain-randomized camera settings, lighting, and background elements. The generated data is assessed for effectiveness in both supervised and unsupervised defect detection tasks. Additionally, sim-to-real transferability is examined, demonstrating that models trained on the generated synthetic data can effectively detect and classify defects in real blade images.

Authors

  • M A Mohammed Eltoum
    Advanced Research and Innovation Center (ARIC), Khalifa University of Science and Technology, Abu Dhabi, United Arab Emirates.
  • Ehtesham Iqbal
    Department of Biostatistics and Health Informatics, Institute of Psychiatry Psychology and Neuroscience, King's College London, 16 De Crespigny Park, London, SE5 8AF, United Kingdom.
  • Yahya Zweiri
    Mechanical Engineering Department, Khalifa University Center for Autonomous Robotic Systems (KUCARS), Khalifa University of Science and Technology, Abu Dhabi, United Arab Emirates.
  • Brain Moyo
    Research and Development, Sanad Aerotech, Abu Dhabi, United Arab Emirates.
  • Yusra Abdulrahman
    Advanced Research and Innovation Center (ARIC), Khalifa University of Science and Technology, Abu Dhabi, United Arab Emirates. yusra.abdulrahman@ku.ac.ae.

Keywords

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