Fault Diagnosis of Rotating Machinery Based on Improved Self-Supervised Learning Method and Very Few Labeled Samples.

Journal: Sensors (Basel, Switzerland)
Published Date:

Abstract

Convolution neural network (CNN)-based fault diagnosis methods have been widely adopted to obtain representative features and used to classify fault modes due to their prominent feature extraction capability. However, a large number of labeled samples are required to support the algorithm of CNNs, and, in the case of a limited amount of labeled samples, this may lead to overfitting. In this article, a novel ResNet-based method is developed to achieve fault diagnoses for machines with very few samples. To be specific, data transformation combinations (DTCs) are designed based on mutual information. It is worth noting that the selected DTC, which can complete the training process of the 1-D ResNet quickly without increasing the amount of training data, can be randomly used for any batch training data. Meanwhile, a self-supervised learning method called 1-D SimCLR is adopted to obtain an effective feature encoder, which can be optimized with very few unlabeled samples. Then, a fault diagnosis model named DTC-SimCLR is constructed by combining the selected data transformation combination, the obtained feature encoder and a fully-connected layer-based classifier. In DTC-SimCLR, the parameters of the feature encoder are fixed, and the classifier is trained with very few labeled samples. Two machine fault datasets from a cutting tooth and a bearing are conducted to evaluate the performance of DTC-SimCLR. Testing results show that DTC-SimCLR has superior performance and diagnostic accuracy with very few samples.

Authors

  • Meirong Wei
    Dept. of Stomatology, Weifang People's Hospital, Affiliated to Weifang Medical College, Weifang 261042, China.
  • Yan Liu
    Department of Clinical Microbiology, Shanghai Tenth People's Hospital, School of Medicine, Tongji University, Shanghai, 200072, People's Republic of China.
  • Tao Zhang
    Department of Traumatology, Chongqing Emergency Medical Center, Chongqing University Central Hospital, School of Medicine, Chongqing University, Chongqing, 40044, People's Republic of China.
  • Ze Wang
    School of Traditional Chinese Materia Medica, Tianjin University of Traditional Chinese Medicine, 312 Anshanwest Road, Nankai District, Tianjin 300193, China.
  • Jiaming Zhu
    School of Naval Architecture and Ocean Engineering, Huazhong University of Science and Technology, Wuhan 430074, China.