Developing physics-informed neural networks for model predictive control of periodic counter-current chromatography.

Journal: Journal of chromatography. A
PMID:

Abstract

The applications of continuous manufacturing technology in biopharmaceuticals require advanced design, monitoring, and control due to its complexity. Traditional mechanistic models, which rely on numerical solutions, suffer from long computational times, making them unsuitable for the timely demands of continuous processes and digital twin applications in biomanufacturing. This issue significantly limits the capability for real-time optimization and control. To overcome this challenge, this study proposes a Physics-Informed Neural Network (PINN) based General Rate Model (GRM) approach that greatly reduces computation time while maintaining high accuracy and reliability in simulations. The developed PINN is applicable for different parameters across wide ranges and is capable of parameter estimation. It presents excellent performance in both offline simulation of single-column breakthrough curves and online optimization of load conditions for four-column periodic counter-current chromatography (4C-PCC), achieving significant reductions in fitting time from 2608.6 to 110.7 s for offline simulations, and completing online simulations within 12 to 14 s. The results demonstrate the potential of PINN for real-time model predictive control and digital twin applications, offering a promising solution to the limitations of traditional numerical methods.

Authors

  • Si-Yuan Tang
    College of Chemical and Biological Engineering, Zhejiang University, Hangzhou 310058, China; Manufacturing Science and Technology, Global Manufacturing, WuXi Biologics, Wuxi 214000, China.
  • Yun-Hao Yuan
    Manufacturing Science and Technology, Global Manufacturing, WuXi Biologics, Wuxi 214000, China.
  • Yan-Na Sun
    Manufacturing Science and Technology, Global Manufacturing, WuXi Biologics, Wuxi 214000, China.
  • Shan-Jing Yao
    College of Chemical and Biological Engineering, Zhejiang University, Hangzhou 310058, China.
  • Ying Wang
    Key Laboratory of Macromolecular Science of Shaanxi Province, School of Chemistry & Chemical Engineering, Shaanxi Normal University, Xi'an, Shaanxi 710062, China.
  • Dong-Qiang Lin
    College of Chemical and Biological Engineering, Zhejiang University, Hangzhou 310058, China. Electronic address: lindq@zju.edu.cn.