AI-powered programmable wetting-delamination μPAD for point-of-care food safety detection.
Journal:
Biosensors & bioelectronics
Published Date:
Oct 11, 2025
Abstract
The widespread use of pesticides and genetically modified (GM) crops has greatly improved agricultural productivity and food security. However, excessive pesticide application and the presence of exogenous proteins from GM crops pose significant risks to ecosystems and public health. Conventional detection methods, while sensitive, often require complex instrumentation and trained personnel, limiting their applicability for rapid, on-site analysis. Here, we present a low-cost, point-of-care microfluidic paper-based analytical device (μPAD) enhanced with a programmable wetting-delamination timer (PWDT) for rapid visual detection of food contaminants within 10-30 min and at a cost of less than $1 per test. The PWDT leverages the differential water-induced delamination between ink-treated paper and adhesive tape to achieve programmable fluid delays. A precutting-assisted dip-dyeing strategy enables precise timer fabrication with improved reproducibility and delay control, increasing stability by over 50 %. The modular "toy brick" design supports both 2D and 3D configurations for flexible reagent release. Phoxim is a broad-spectrum organophosphate pesticide widely used in agriculture to control pests in vegetable crops and livestock. Using phoxim as a target for pesticide residue detection, MnO2 nanozymes were incorporated to convert traditional color attenuation (CA) signals into color enhancement (CE), significantly improving naked-eye sensitivity. The dual-mode CA/CE system demonstrated 100 % sensitivity, 95 % specificity, and 97.5 % accuracy across 40 real samples. Cry1Ab/Ac is a common fusion Bt protein used in transgenic crops. For transgenic protein detection, we developed a PWDT-assisted lateral flow assay (LFA) that, combined with signal amplification reagents, improves the detection limit for Cry1Ab/Ac protein by 5.56-fold over conventional LFAs. Integration with deep learning-based image analysis enabled automated result interpretation under varying lighting conditions, achieving 100 % sensitivity and 98.6 % accuracy. Altogether, the PWDT-μPAD platform provides a versatile, scalable, and cost-effective solution for the simultaneous detection of pesticide residues and transgenic proteins, paving the way for user-friendly food safety diagnostics in low-resource and at-home settings.